Ukuthungula umugqa wokukhiqiza upende wokupenda
Isingeniso
Ulayini wokukhiqiza we-coating ikakhulukazi ngomugqa we-electrophoresis pretreatment (upende we-electrophoretic uwuphawu lokuqala olwakhiwe ngamanzi olusekelwe emanzini, izici zalo eziyinhloko ukusebenza kahle kokunamathela, ukuphepha kwezomnotho, ukungcoliswa okuncane, kungafinyelela ukuphathwa okuphelele kokuzenzakalelayo. Ukwelashwa kwangaphambili kuyadingeka ngaphambi kokumboza ngopende we-electrophoretic), ukuvala uphawu. umugqa wokumboza ongezansi, umugqa ophakathi ophakathi, umugqa wokumboza ongaphezulu, umugqa wokuqeda kanye nesistimu yawo yokomisa.Lonke uhlelo lokudlulisa lomugqa wokukhiqiza umdwebo wamukela imodi yokudlulisa ngomshini ehlanganisa ukumiswa komoya kanye nokushushuluza komhlabathi, okuhamba kahle, ngokushesha nangokufanele.Uhlelo olulawulwa yi-PLC luyamukelwa, futhi ukulawulwa kwezinhlelo kwenziwa ngokwezidingo zangempela zenqubo yokukhiqiza.
Lonke uhlelo lokumisa umklamo womugqa wokukhiqiza wokuhlanganisa ubhekisela kumqondo wokuklama kanye nemingcele yamazwe angaphandle, usebenzisa i-high quality stainless steel stainless mesh chain transport, ukusebenza okushelelayo, umshini wokomisa wekamelo usebenzisa isakhiwo sebhuloho (ngaphandle kwesithando somlilo esivaliwe esingaphansi), ukuqinisekisa ukufana. kanye nokuzinza kwezinga lokushisa kwesithando somlilo, ukuthuthukisa ukusebenza kahle kwamandla okushisa;Idivayisi yokushisisa yethule imikhiqizo ye-Comaike Company e-Canada, futhi isishishi esingenisiwe kanye nesistimu yokulawula iyakhethwa.Ngemuva kokuhlolwa, uhlelo lokumisa luhamba kahle futhi luzinzile, futhi ijika lokushisa libushelelezi futhi liqhubekayo.
Izingxenye eziyisikhombisa zomugqa wokumboza ikakhulukazi zifaka: imishini yokwelashwa kwangaphambili, uhlelo lothuli, izinto zokupenda, ihhavini, uhlelo lomthombo wokushisa, uhlelo lokulawula ugesi, iketango lokuhambisa ukumiswa, njll.
Imishini yokwelashwa kwangaphambili
Iyunithi ye-spray ye-multi-station pre-treatment iyunithi evamile yokwelashwa kwendawo, umgomo wayo ukusebenzisa ukukhuhla ngomshini ukusheshisa ukusabela kwamakhemikhali ukuze uqedele ukususwa kwamafutha, i-phosphating, ukuwasha nezinye izinqubo.Inqubo evamile yokufafaza kusengaphambili kwezingxenye zensimbi yilena: ukukhishwa kwangaphambili, ukukhishwa, ukugeza amanzi, ukugeza amanzi, ukulungiswa kwendawo, i-phosphating, ukugeza amanzi, ukugeza amanzi, ukugeza amanzi.Umshini wokuhlanza i-shot blasting ungase usetshenziselwe ukwelashwa kwangaphambili, ofanele izingxenye zensimbi ezinesakhiwo esilula, ukugqwala okukhulu, akukho mafutha noma uwoyela omncane.Futhi akukho ukungcoliswa kwamanzi.
Uhlelo lokufafaza ngempushana
Idivayisi encane yokutakula i-cyclone + filter element ekufutheni ngempushana iyithuluzi elithuthuke kakhulu lokutakula impushana eshintsha umbala ngokushesha.Ingxenye ebalulekile yesistimu yokuthungula inconywa ukuthi ukhethe imikhiqizo engenisiwe, igumbi lothuli, ama-lifti emishini kagesi nezinye izingxenye zonke zenziwe e-China.
Imishini yokufafaza ngopende
Okufana negumbi lokupenda lokufafaza uwoyela, igumbi lokupenda ikhethini lamanzi, elisetshenziswa kabanzi kumabhayisikili, iziphethu zeqabunga lemoto, izilayidi ezinkulu ezingaphezulu.
Ihhavini
Ihhavini ingenye yezimpahla ezibalulekile emugqeni wokukhiqiza wokuhlanganisa, futhi ukufana kwayo kwezinga lokushisa kuyinkomba ebalulekile yokuqinisekisa ikhwalithi yokunamathela.Izindlela zokushisa kuhhavini yilezi: imisebe, ukujikeleza komoya oshisayo kanye nemisebe + ukujikeleza komoya oshisayo, ngokusho kohlelo lokukhiqiza kungahlukaniswa ngegumbi elilodwa futhi ngohlobo, uhlobo lwemishini luqonde uhlobo kanye nohlobo lwebhuloho.Ihhavini yokuhambisa umoya oshisayo inokugcina ukushisa okuhle, izinga lokushisa elifanayo kanye nokulahlekelwa ukushisa okuncane.Ngemva kokuhlolwa, umehluko wezinga lokushisa esithandweni ungaphansi kuka-±3oC, ufinyelela izinkomba zokusebenza zemikhiqizo efanayo emazweni athuthukile.
Isistimu yomthombo wokushisa
Ukujikeleza komoya oshisayo kuyindlela yokushisa evamile, esebenzisa isimiso se-convection conduction ukushisa ihhavini futhi kuzuzwe ukomiswa nokuphulukiswa kwe-workpiece.Umthombo wokushisa ungakhethwa ngokusho kwesimo esithile somsebenzisi: ugesi, umusi, igesi noma uwoyela, njll. Ibhokisi lomthombo wokushisa lingasethwa ngokuya kuhhavini: libekwe phezulu, phansi kanye nohlangothi.Uma i-fan ejikelezayo yomthombo wokushisa wokukhiqiza yenziwa ngokukhethekile ukuze imelane nezinga lokushisa eliphezulu, inezinzuzo zokuphila isikhathi eside, ukusetshenziswa kwamandla okuphansi, umsindo ophansi kanye nevolumu encane.
Uhlelo lokulawula ugesi
Ukulawulwa kukagesi komugqa wokumboza nokwenamathela kunokulawula okuphakathi nendawo kanye nokulawulwa kwekholomu eyodwa.Ukulawula okumaphakathi kungasebenzisa isilawuli se-programmable logic (PLC) ukulawula umsingathi, ngokuya ngohlelo lokulawula lokulungiselelwa kokulawula okuzenzakalelayo kwenqubo ngayinye, ukutholwa kwedatha ne-alamu yokuqapha.Ukulawulwa komugqa owodwa kuyindlela yokulawula evame ukusetshenziswa kakhulu emugqeni wokukhiqiza wokumboza, inqubo ngayinye yokulawula umugqa owodwa, ibhokisi lokulawula likagesi (ikhabhinethi) libekwe eduze kwemishini, izindleko eziphansi, ukusebenza okunembile, ukugcinwa okulula.
Iketango lokumiswa
Umshini wokumisa uwuhlelo lokudlulisa lomugqa wokuhlanganisa wezimboni kanye nomugqa wokuhlanganisa.Umshini wokumisa ohlanganisiwe usetshenziswa ku-L= 10-14m amashalofu okugcina kanye nomugqa wokumboza wepayipi wensimbi omise okwe-alloy okhethekile wezibani zomgwaqo.I-workpiece iphakanyiswe ku-hanger ekhethekile (umthamo othwala kufika ku-500-600kg), futhi ukuphuma nokuphuma kokungena kuhamba kahle.Iswishi ivulwa futhi ivalwe ngokulawulwa kukagesi ngokwemiyalo yokusebenza, ukuze kuhlangatshezwane nokudluliswa okuzenzakalelayo kwe-workpiece esiteshini ngasinye sokucubungula.Ukupholisa komkhiqizo okuhambisanayo kufakwa ekamelweni eliqinile lokupholisa kanye nengxenye yendawo elandelayo, futhi idivayisi yokumisa i-alamu yokudonsa kanye nokuhlonza i-hanger isethwe endaweni yokupholisa eqinile.
Ukugeleza kwenqubo
Inqubo yokukhiqiza i-coating ihlukaniswe yaba: ukwelashwa kwangaphambili, ukuhlanganisa uthuli, ukuphulukiswa kokushisa.
Izici zohlelo lokusebenza
Izici zohlelo lokusebenza lwe-coating line engineering
Imishini yomugqa wokuhlanganisa ifaneleka ukudweba nokufafaza ngepulasitiki kwendawo yokusebenza.Isetshenziselwa ikakhulukazi ukudweba ucezu olulodwa noma iqoqo elincane le-workpiece.Ingakwazi ukusebenzisana ne-conveyor elengayo, i-trolley yesitimela kagesi, isithuthi esihamba phansi kanye neminye imishini yokudlulisa ukwenza umsebenzi wokuthutha.
Isakhiwo senqubo yobunjiniyela
1. Umugqa wokufafaza: ochungechungeni lokudlulisa - fafaza - ukomisa (10min, 180℃-220℃) - ukupholisa - ingxenye elandelayo.
2. Ulayini kapende, iketango lokuthutha, ukususwa kothuli lwe-electrostatic, primer, flow ping - paint - flow flat - drying (30 min, 80 ℃) - ukupholisa - izingcezu.
Ukufafaza ngopende ikakhulukazi igumbi lokupenda likawoyela, igumbi lokupenda lekhethini lamanzi, elisetshenziswa kakhulu kubhayisekili, isiphethu seqabunga lemoto, i-loader surface coating.
Isetshenziselwa zonke izinhlobo zomdwebo we-workpiece, amanye amamodeli angenziwa ngokwezifiso.